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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Micrometers (outside, inside, depth)
  • 4. Gauge blocks
  • 5. Height gauges
  • 6. Calipers (dial, digital, vernier)
- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Surface plates and height standards
  • 4. Thread measuring wires
  • 5. Hardness testers
- Measurement Techniques
  • 1. Surface finish measurement
  • 2. Thread measurement
  • 3. Gauge R&R (Repeatability and Reproducibility)
  • 4. Angular measurement
  • 5. Linear and dimensional measurement
Technical Mathematics19%- Basic Shop Math
  • 1. Order of operations
  • 2. Fractions, decimals, and percentages
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Trigonometry
  • 1. Pythagorean theorem
  • 2. Right triangle solutions
  • 3. Trigonometric functions (sine, cosine, tangent)
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
Quality Assurance22%- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Customer-supplier relations
  • 3. Quality management systems (ISO 9001 overview)
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. Material Review Board (MRB)
- Statistical Process Control (SPC)
  • 1. Process capability (Cp, Cpk)
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Variables and attributes data
Inspection and Test33%- Inspection Planning and Processes
  • 1. In-Process Inspection (IPI)
  • 2. Final Inspection
  • 3. First Article Inspection (FAI)
  • 4. Receiving Inspection
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. OC curves
  • 3. Sampling concepts (lot, sample size)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Material and finish specifications
  • 4. Drawing types and views
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection

ASQ Certified Quality Inspector Sample Questions:

1. Inspector errors can be categorized as which of the following?
Response:

A) Technique errors
B) All of the above
C) Conscious errors
D) Inadvertent errors


2. What is the sum of the three angles in any triangle?
Response:

A) 360°
B) 190°
C) 180°
D) 90°


3. Which of the following is a component of an attribute (data) sampling plan?
Response:

A) Unit is inspected by its proximity to specifications
B) Smaller sample size can be utilized
C) Items are classified as Percent Defective
D) Inspection method is more sophisticated


4. The ability to find the history, application or location of an item or product is:
Response:

A) Disposition
B) Identification
C) Material review
D) Traceability


5. A micrometer is so small it can be correctly used to measure with one hand. This statement is:
Response:

A) True, because the anvil can rest in the palm of the hand
B) False, because it is hard to close the micrometer with thumb and index finger
C) True, because the micrometer can be held in place with the pinkie finger
D) False, because pressure must be applied on the anvil while it is being held against the reference plane


Solutions:

Question # 1
Answer: B
Question # 2
Answer: C
Question # 3
Answer: C
Question # 4
Answer: D
Question # 5
Answer: D

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