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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Which is the main objective for investigating process safety incidents?

A) Optimize inspection and maintenance
B) Reduce the number of incidents and improve plant performance
C) Determine root causes and avoid recurrence
D) Improve the Control of Work system

2. Which of the following sets of inputs should be considered when developing Operating Procedures?

A) Equipment Manufacturer recommendation, Process Design Basis, Lessons Learned
B) Geographical Location, Research and Development, Stakeholder Outreach
C) Six Sigma, Lean Manufacturing, Product Pricing
D) Utility Costs, Process Safety Management Reviews, Union Contract

3. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?

A) Management of Change - Conduct of Operations - Emergency Management
B) Process Knowledge Management - Management of Change - Training and Performance Assurance
C) Asset Integrity - Training and Performance Assurance - Management of Change
D) Process Knowledge Management - Safe Work Practices - Management of Change

4. Which of the following would be most effective as a leading metric for a Management of Change program?

A) Number (or percent) of overdue inspection, testing, and preventative maintenance tasks
B) Number of metrics for which data are collected
C) Percentage of procedures revalidated per schedule/plan/period
D) Percentage of work orders/requests which were misclassified as replacement-in-kind

5. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)

A) Uniform corrosion
B) Galvanic corrosion
C) Pitting corrosion
D) Stress corrosion cracking

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